Today I wanted to share my super easy door DIY.
Well... I don't think DIY is ever as easy as people make it sound. Everything always seems to take three times longer than I thought it would & never goes according to plan. Don't let people lie to you.
I just kind of started accepting that and allowing two days for what I think should take a half day. It's much less frustrating that way.
This weekend I chose to work on my half bath door that my little shelter rescue dog had taken her anxiety out on the first day I brought her home. It also had a hole in it that needed to be repaired.
The question is always if it's worth the DIY. Sometimes it's not worth the cost, or time to DIY. A lot of times it's just better to replace an item. Over the years I have learned to count time as money. Our time is valuable. Especially to our families, but I figured I could repair & update this door with roughly $12 in supplies & two days. So off to Lowe's to pick up supplies.
I picked up a sheet of $7.58 MDF (Medium Density Fiberboard) and had the attendant rip it into 4" strips. Which they were nice enough to do.
Instagram story mode. |
Most of the other supplies I already had on hand, but here is a list of the tools & supplies you will need for the project.
MDF ripped into 4" strips
Saw
Hole Saw (For the door knob hole)
Measuring Tape
Caulk Gun
Liquid Nails
Wood Filler
Sander
Course & Fine Grit Sandpaper
Paint
Heavy objects to place on your strips while the glue dries
For the first step, remove all the hardware.
Next fill any cracks & holes with your wood filler. Any wood filler will do. I used Elmer's ProBond.
I did not add filler to the dog chews since I was adding molding to the bottom.
While the filler is drying, you can lay your MDF strips flush with the edges and mark them for cutting. For the short horizontal strips, I laid them flush with one side and marked the other side with a pencil, then cut them with my miter saw.
For the strip going over the knob hole you'll need to use your hole saw. For this step I turned my door on it's side, laid my strip flush with it. Then I traced the hole from the other side & voila! You've got a perfectly placed circle to use your hole saw on.
Trace the hole from the other side by turning the door on it's side.
The Hole Saw attaches to my drill just like a bit.
Once you're done with that, start framing our your door. Use your caulk gun to apply liquid nails to the back of your strips and glue them flush with the edges of your door.
For the middle strips, I measured 15 1/2" from edge to edge.
Repeat this step for the bottom of your door.
Here my top and bottom middle strips have been measured, placed and glued and now I am measuring to find the center between the two middle pieces so that I can place my last strip. |
For the last strip I measured edge to edge of the center strips above and below. I found the center between those two pieces and glued the last strip into place. I put heavy objects on the strips to ensure they would dry nice and flat.
I used wood putty to fill the seams, but I think caulk or spackling would have worked better. The putty came out rough. Even with sanding it stood out and took many coats of paint to get it to blend in with the rest of the door.
I will use caulk or spackling next time.
Once your glue and putty are dry, use your fine grit sand paper to go over the door & strips. This prepares the door for painting and removes any glue that didn't wipe off.
Now it's time for painting.
Initially I tried using spray paint that I already had on hand.
Remember when I said things never go according to plan? That would go for the budget as well.
I was emptying cans of spray paint much faster than I hoped so I took a sample of the paint color (Rustoleum's Dark Walnut in satin) to Lowe's and had them match in an Olympic satin. I would highly recommend either rolling this on with a cabinet roller, or using a paint sprayer. I was out of cabinet rollers and didn't want to buy more so I used my paint sprayer to apply the paint. This did drive up the cost of my project, however for twenty five bucks I got a gallon of Olympic paint with a $10 rebate. Now I have plenty paint for future door projects as I probably didn't even use a pint in my sprayer. And for fifteen bucks, I didn't think that was a bad deal at all.
I love my sprayer because it's so easy to used & clean. You only need to give your project a light sanding with fine or extra fine grit sandpaper when you're done adding coats, for a smooth professional looking finish.
The great thing about the sprayer is that dry time is much faster. Don't ask me why this is. Maybe because you thin the paint before spraying it on? I have no idea, but coats dry so much faster than spray painting or rolling. I work outside so when the wind comes and blows things on my nice finish, it's usually already dry enough that it doesn't hurt it. Just be sure to spray thin coats and allow a few minutes to dry in between more coats. If you do get something blown onto your wet paint, don't panic. Let it dry, then sand it with a fine grit. If sanding alone doesn't do the trick you can add additional coats of paint.
When using a sprayer, let your paint strokes be long and sweeping across the entire width or length of your project.
When your door is paneled, painted and dry on both sides, it's time to hang! When I hung my door on it's new hinges it wouldn't close. After further investigation, I found it was because I left a lip where there it should have been recessed for the hinges to sit flush with the edge.
It was an easy fix. I just used my orbital sander and course grit paper to sand the lip down.
Only it still wouldn't close.
After some trouble shooting & realizing that my new hardware was to blame, I took my course grit (extra course would have worked better here) sander and sanded the edge of the door down until I was able to close it with no rubbing. I wound up using my belt sander for this part. It's much faster. I have seen people use a grinder to file a rubbing door down as well.
It was the worst idea ever. This did work but caused quite a dust mess. You definitely want to wear a mask. Clean up was a doosey. I'm talking dust covered ceiling, walls, floors two rooms over. Next time I'll measure how much I need to sand off and take the door back down. Who knows how long I will be digging wood dust out of my eyes, ears and nose.
I did not have to take the door back down to repaint the edge when I was done sanding it down. I just used a rag and wiped the paint onto the raw sanded wood like stain and was happy with the outcome.
And here is the finished project:
Dust and all. Ughhhhh. |
It was a day and a half project and I couldn't be happier with the results. It was my first time to add molding to a door so I learned a lot that will save me time on the next door. I'm planning on doing my damaged pantry door next! Nah, just kidding! I'm just buying a new door next time.
Thanks for reading. As always, please feel free to leave a comment here or you can find me on Facebook & Instrgram. Hope y'all enjoyed this post!